HIGH POWER HOT PLUGGABLE INTERCONNECTION SYSTEM

MATERIALS & FINISH:
Insulators:
Thermoplastic polyphthalamide (PPA) 30% glass reinforced UL 94V-O flammability rating, color black.

Signal Contacts:
Male:
One Piece Design: Phosphor Bronze CDA 510 per ASTM-B103 selectively plated with 30µin minimum Gold per MIL-G-45204 in the contact area and 100 µin minimum Tin-Lead per MIL-T-10727 in the termination area (solder or compliant), all over 50 µin minimum Nickel per QQ-N-290.

Female:
One-piece design: Phosphor Bronze CDA 510 per ASTM-B103 selectively plated with 30 µin minimum Gold per MIL-G-45204 in the contact area and 100 µin minimum Tin-Lead per MIL-T-10727 in the termination area (solder or compliant), all over 50 µin minimum Nickel per QQ-N-290.

Two-piece design: Body Brass CDA 260 per ASTM-B36 plated with 50 µin minimum Nickel per QQ-N-290 all over. Contact insert beryllium copper CDA 172 per ASTM-B194 plated with 30 µin minimum Gold per MIL-G-45204 all over.

Power Contacts:
Male:
One Piece Design: Phosphor Bronze CDA 510 per ASTM-B103 selectively plated with 30 µin minimum Gold per MIL-G-45204 in the contact area and 100 µin minimum Tin-Lead per MIL-T-10727 in the termination area (solder or compliant), all over 50 µin minimum Nickel per QQ-N-290.

Female:
One Piece Design: Phosphor Bronze CDA 510 per ASTM-B103 selectively plated with 30 µin minimum Gold per MIL-G-45204 in the contact area and 100 µin minimum Tin-Lead per MIL-T- 10727 in the termination area (solder or compliant), all over 50 µin minimum Nickel per QQ-N-290.

Guide Pin:
Brass CDA 260 per ASTM-B36 plated with 50 µin minimum Nickel per QQ-N-290.

MECHANICAL:
Durability - 500 cycles ( Ref MIL-STD-1344, Method 2016)
Compliant Section Insertion force - 30 lb. max. per pin. Compliant Section Withdrawal force - 10 lb. min. per pin. Printed Circuit Board Hole Requirements:
Drilled Hole - ø.0453±.001
Copper Plate - .001 to .003
Solder Plate - .0003 to .0008
Finished Hole - ø.040±.003

Power Contacts:
Insertion force - 4 lb. max. with .050 thick steel test blade.
Withdrawal force - l lb. min. with .050 thick steel test blade.
(Ref. MlL-STD-l344, Method 2014)
Retention force - 10 lb. min. per contact.
(Ref. MIL-STD-1344, Method 2007)

Signal Contacts:
Insertion force - 5 oz. max. with .030 dia. steel test pin.
Withdrawal force - 1 oz. min. with .030 dia. steel test pin.
(Ref. MlL-STD-l344, Method 20l4)
Retention force - 5 lb. min. per contact.
(Ref. MIL-STD- 1344, Method 2007)

ELECTRICAL:
Insulation Resistance - 5000 MegOhms minimum.
(Ref. MIL-STD-1344, Method 3003)
Dielectric Withstanding Voltage - 2000 V (rms) minimum.
(Ref. MIL-STD-1344, Method 3001)

Power Contacts:
Current-carrying capacity - 40 Amps Maximum.
(Ref. IEC 512.3, Test 5a)
Contact Resistance - 2 miliOhms maximum at 35 Amps
(Ref. MIL-STD-1344, Method 3004)

Signal Contacts:
Current-carrying capacity - 3 Amps Maximum.
(Ref. IEC 512.3, Test 5c)
Contact Resistance - 15 miliOhms maximum
(Ref. MIL-STD-1344, Method 3002)

ENVIRONMENTAL:
Solderability - (Ref. MIL-STD-202, Method 208)
Operating Temperature - -55 °C to 125-°C
Processing Temperature - 230'°C maximum for 60 seconds.